Theory of Operation

• Dual-Part Architecture: Consists of a TP857 baseplate providing physical connections and a plug-in power supply/logic board.
• Power Conditioning: Incorporates an internal +3.3 V converter along with an external power voting diode and protective fuse.
• DIN-Rail Grounding: Bonds the entire assembly safely to the frame ground through metal parts in the baseplate housing.
• CEX-Bus Segmentation: Splitting the primary communication backbone into independent, isolated segments improves overall network availability.
• Fault Containment Barrier: A hardware failure on a single fieldbus interface cannot compromise or crash the main control backbone.
• Redundant Inter-Linking: Leverages a 1.0-meter TK851 interconnection cable to bridge data paths between two separate BC810 units.
• Hot-Swap Routing: Manages active traffic redirection to ensure online CPU baseplate changes do not disrupt running CEX communication.
• Traffic Isolation Protocol: Ceases data exchanges exclusively on the local segment if the active BC810 hardware requires physical replacement.

Features and Benefits

• Redundant Interface Support: Accommodates multiple redundant communication interface modules directly across separate segmented loops.
• Online CPU Replacement: Field technicians can swap processor baseplates live without disturbing running network traffic.
• Hot-Swappable Module Logic: Supports full plug-and-play module insertion and removal to minimize plant maintenance downtime.
• Isolated External Powering: Utilizes external 24 VDC supply inputs protected by integrated diode voting circuits.
• Turnkey Integration Kit: Ships as a complete package containing dual units, baseplates, bus terminators, and interconnection cabling.
• Broad Controller Compatibility: Integrates natively with various AC 800M processors ranging from the PM861A to the PM891.
• Hazardous Area Certified: Carries cULus Class 1 Zone 2 and Type 4 enclosure metrics for explosive industrial settings.
• Marine Grade Approvals: Fully certified by ABS, DNV-GL, and Lloyd's Register for deployment in marine control architectures.

Ordering Information Summary

Installation & Troubleshooting FAQ

Q1: What exact component hardware items are fully included inside each BC810K02 kit package?
A: Each standard factory BC810K02 kit includes two BC810 Interconnection Units, two TP857 Baseplates (width = 60 mm), one TK851 Interconnection Cable (Length 1.0 m), and two TB850 CEX-Bus Terminators.

Q2: Will replacing a faulty BC810 module interrupt active controller field communication traffic?
A: Yes, while the kit supports non-disruptive online replacement of the main CPU baseplate, replacing the BC810 hardware module itself requires all signal traffic to that specific connected CEX segment to be temporarily stopped.

Q3: How is the baseplate properly grounded during standard mechanical mounting?
A: The included TP857 baseplate is grounded directly to the installation DIN-rail through integrated metal structural components built into the unit housing. Ensure the DIN-rail is clean and properly bonded to the main enclosure ground plane.